> Lectures> Paper
Paper
Dr. Linda M. Perry
First writing
surfaces
- Animal skins
- Parchment--sheep,
goatskins
- Vellum--calf
skins. Finer quality than parchment.
- Long-lasting
Paper
- Paper--A
matted web of cellulose fibers.
- Almost any
organic matter with fibrous structure.
- First developed
in Egypt, 2500 B.C.
- Papyrus
cross-laid and pounded with a stone.
- Modern papermaking
- Method first
developed in China, first century A.D.
- Mulberry
tree inner bark
| Paper
Making
- Thru 18th
century: By hand, fibers of hemp, linen and cotton rags.
- Fourdrinier
(Henry and Sealy) made first practical papermaking machine,
1804.
- Rags
until 1840.
- 1840:
Wood
- mechanical
pulping.
- 1867:
acid pulping.
- Not
practical until 1900.
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Paper
Sources
- Rag or cotton
pulp
- Almost pure
cellulose
- Strong durable
- Reclaimed pulp
(recycled paper)
- Paper submitted
to alkali solution to dissolve ink. Chemically reduced to pulp.
- Grasses, straw,
bamboo, jute.
- Mechanical wood
pulp
- Chemical wood
pulp
- Acids or
alkali remove gums, resins.
- Long-, variable-
and short-fibered pulps determine paper strength and durability,
bulk, opacity and smoothness.
Papermaking
(wood)
- Digester
- Cleans wood
chips by chemicals, temperature.
- Bleached
with chloride of lime.
- Beater
- Frays walls
and ends of fibers.
- Beaten
in water so they mesh and "felt."
- While in
beater, materials added to pulp
- Sizing--Reduces
moisture penetration, prevents fuzzing, gives hardness to
paper (like starch).
- Blotting
paper is unsized;
- Newsprint
is slack-sized for fast ink-penetration;
- Writing,
litho and offset stock are hard-sized to bind fibers
and prevent absorption.
- Fillers--Clay,
talc, etc., fill spaces between fibers.
- Increases
density, opacity, smoothness.
- Clay
readily accepts polishing.
- Dyes--Color
paper
- Alum--Weak
acidifying agent to hold sizing & dye on fibers.
- Jordan--Pulp
with additives beat again to reduce fibers to more uniform length.
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- Pulp now ready
for wet end of papermaking machine: Fourdrinier section
Papermaking
machine
- Fourdrinier
section
- Treated
"stock" or pulp:
- 1%
pulp, 99% water.
- Forced
through tiny straining slots onto finely woven wire
mesh.
- Wire
mesh is a moving, endless screen, constantly vibrating.
- Interweaves,
mats fibers.
- Fibers
tend to flow lengthwise.
- Directional
tendency is grain.
- Paper
tears, folds most easily with the grain.
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- Dandy roll
applies first surface pressure to top of paper. Used for watermarking.
- Watermark:
A distinctive design; usually imprint of manufacturers name.
- Becomes
an integral part of paper.
- Design
formed with wire and attached to dandy roll, which impresses
it into the wet paper.
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paper is formed into continuous roll, or web.

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- Web
is strong enough without screen to pass into press section
of machine.
- Web
is picked up by continuous strip of wool felt.
- Felt
carries it through presses, multiple pressing and
smoothing rollers.
- Top
surface of the paper is felt side.
- Bottom
surface is wire side.
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- From the presses,
the paper moves unsupported to the drying section.
- Last step
is calendering
- Calendering--Stack
of 5 to 9 rollers incorporated into the dry end.
- For ironing
and smoothing.
- Adds to
gloss of finish.
- All paper
known as machine-finished (wood paper)
Out of machine
- Supercalendering
- Extra step
outside papermaking machine
- Used for
magazines and booklets.
- Finished
by stack of calender rolls.
- Coated
stock
- (art paper)
- Smooth,
shiny or mat finish.
- Web passes
through vat with coating mixture.
- Coating
emulsion adheres to paper.
- White
china clay mixed with other agents.
- Gloss produced
by supercalendering.
- Retains
more ink on surface.
- More
brilliant, denser color, so best for color pictures.
Definitions
- Ream--500
sheets
- Basis size--Standard
size of given paper grade.
- The size
in which paper is normally and most conveniently produced.
- Basis weight--Weight
of ream in basis size.
- 500 sheets
of 25" x 38" at 70 lbs. = basis 70
- (63.5
cm x 203.2 cm at 31.75k, or 105.35 grams per square meter
[gsm])
- Individual
sheet is 70-lb. stock, or substance 70
- Caliper thickness--Heavy
stock, measured with micrometer.
Major Classifications:
- Book stock--25"
x 38" (63.5 cm x 203.2 cm)
- From 45
to 120 lb. (20.41 to 54.43 k)
- Writing stock--17"
x 22" (43.18 cm x 55.88 cm)
- Bond papers
from 9 to 24 lb. (4 k to 10,89 k)
- (60 to
90 gsm; 80 gsm close to 20 lb bond)
- Ledger papers
from 24 to 40 lb. (10,89 k to 18.14 k)
- Manifold
(onion skin) 9 lb. (4k)
- Cover stock--20"
x 26" (50.8 cm x 66 cm)
- 50 and 80
lb. (22.68 k to 36.29 k )
- Heavier
is measured in caliper thickness.
- International
conversions for equivalent weights at http://www.paper-paper.com/weight.html.
Singapore conventions:
- Thin paper,
70-110 gsm (writing stock)
- Thick paper,
120-160 gsm (writing to cover stock)
- Super thick,
170-260 gsm (cover to caliper thickness)
- A5 128 gsm art
paper (book stock, coated, glossy)
- A5 157 gsm art
paper (cover stock, coated, glossy)
- A4 and A3, 128
gsm art paper (book stock, coated, glossy)
- A4 and A3, 157
gsm art paper (cover stock, coated, glossy)
Book Stocks
- Antique finish--Similar
to early printing.
- Machine
finished.
- Eggshell
Antique--Rough
- Finished
with special felts
- Text--High
grade antique.
- Vellum finish--Smoothest
grade of antique.
- Paper
vellum--Made from high quality rags for fine book editions
and documents.
- Japan--Mulberry
bark imitating classic vellum.
- Offset Stock--Smooth,
uncoated book stock.
- Generally
with a text or vellum finish.
- Sized on
both sides to prevent curling.
- English finish
(EF)--Nonglare, slightly roughened surface.
- Further
development of machine finishing.
- Calendered
or may be supercalendered.
- Coated stock
(art paper)
- Ranges from
enamel (super glossy) to dull (smooth, but without gloss).
- Matte-coated
paper reproduces halftones well due to nonglare surface.
Writing
Stocks
- Flat stock,
bond stock, business paper, ledger stock, onion skin, carbonless paper.
Cover
Stocks
- Heavier, stronger,
easier folding, wider variety of colors.
- Finishes: antique,
coated, embossed, metallic laid or woven (impressed with pattern of
the wire and/or dandy roll.)
- Pebble or
ripple--surface pattern applied by rollers
Other
paper stocks
- Bristol bond--Heavy,
stiff printing paper
- Postcards,
display cards, brochures.
- Plain bristol,
index bristol, coated bristol.
- Parchment
paper--Waterproofed, extremely high grade of bond paper.
- India or
Bible paper--Thin, delicate, made of vegetable fiber; used for
engravings.
- Safety paper
- Duplex paper
Selecting
paper
- From printer
or from paper house.
- Cost of paper
has pronounced effect on the total cost of job.
- Consider:
- Proposed
use--compatible with printing process & inks used.
- Strength,
durability, foldability, permanence , and physical situations.
- Quality,
surface and finish
- Weight,
opacity.
- Size
- Match
with press capacity and manner of impositions.
- Color
- Grain.
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