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Paper
Dr. Linda M. Perry

First writing surfaces

  • Animal skins 
    • Parchment--sheep, goatskins
    • Vellum--calf skins. Finer quality than parchment.
    • Long-lasting

Paper

  • Paper--A matted web of cellulose fibers.
    • Almost any organic matter with fibrous structure.
    • First developed in Egypt, 2500 B.C.
      • Papyrus cross-laid and pounded with a stone.
  • Modern papermaking
    • Method first developed in China, first century A.D.
    • Mulberry tree inner bark

 

Paper Making

  • Thru 18th century: By hand, fibers of hemp, linen and cotton rags.
  • Fourdrinier (Henry and Sealy) made first practical papermaking machine, 1804.
    • Rags until 1840.
    • 1840: Wood
      • mechanical pulping.
      • 1867: acid pulping.
        • Not practical until 1900.
Papermaking machine

 Paper Sources

  • Rag or cotton pulp
    • Almost pure cellulose
    • Strong durable
  • Reclaimed pulp (recycled paper)
    • Paper submitted to alkali solution to dissolve ink. Chemically reduced to pulp.
  • Grasses, straw, bamboo, jute.
  • Mechanical wood pulp
    • for newspaper stock.
  • Chemical wood pulp
    • Acids or alkali remove gums, resins.
    • Long-, variable- and short-fibered pulps determine paper strength and durability, bulk, opacity and smoothness.

 Papermaking (wood)

  • Digester
    • Cleans wood chips by chemicals, temperature.
    • Bleached with chloride of lime.
  • Beater
    • Frays walls and ends of fibers.
      • Beaten in water so they mesh and "felt."
    • While in beater, materials added to pulp
      •  Sizing--Reduces moisture penetration, prevents fuzzing, gives hardness to paper (like starch).
        • Blotting paper is unsized;
        • Newsprint is slack-sized for fast ink-penetration;
        • Writing, litho and offset stock are hard-sized to bind fibers and prevent absorption.
      • Fillers--Clay, talc, etc., fill spaces between fibers.
        • Increases density, opacity, smoothness.
        • Clay readily accepts polishing.
      • Dyes--Color paper
      • Alum--Weak acidifying agent to hold sizing & dye on fibers.
  • Jordan--Pulp with additives beat again to reduce fibers to more uniform length.
Jordan
  • Pulp now ready for wet end of papermaking machine: Fourdrinier section

Papermaking machine

  • Fourdrinier section
    • Treated "stock" or pulp:
      • 1% pulp, 99% water.
      • Forced through tiny straining slots onto finely woven wire mesh.
    • Wire mesh is a moving, endless screen, constantly vibrating.
      • Interweaves, mats fibers.
      • Fibers tend to flow lengthwise.
        • Directional tendency is grain.
        • Paper tears, folds most easily with the grain.
Fourdrinier screen
  • Dandy roll applies first surface pressure to top of paper. Used for watermarking.
    •  Watermark: A distinctive design; usually imprint of manufacturer’s name.
      • Becomes an integral part of paper.
      • Design formed with wire and attached to dandy roll, which impresses it into the wet paper.

The paper is formed into continuous roll, or web.

webs

  •  Web is strong enough without screen to pass into press section of machine.
    • Web is picked up by continuous strip of wool felt.
    • Felt carries it through presses, multiple pressing and smoothing rollers.
    • Top surface of the paper is felt side.
      • Accepts printing better.
    • Bottom surface is wire side.

 

    • From the presses, the paper moves unsupported to the drying section.
    • Last step is calendering
    • Calendering--Stack of 5 to 9 rollers incorporated into the dry end.
      • For ironing and smoothing.
      • Adds to gloss of finish.
      • All paper known as machine-finished (wood paper)


 Out of machine

  • Supercalendering
    • Extra step outside papermaking machine
    • Used for magazines and booklets.
    • Finished by stack of calender rolls.

  • Coated stock
    • (art paper)
    • Smooth, shiny or mat finish.
    • Web passes through vat with coating mixture.
      • Coating emulsion adheres to paper.
      • White china clay mixed with other agents.
    • Gloss produced by supercalendering.
    • Retains more ink on surface.
      • More brilliant, denser color, so best for color pictures.

 Definitions

  • Ream--500 sheets
  • Basis size--Standard size of given paper grade.
    • The size in which paper is normally and most conveniently produced.
  • Basis weight--Weight of ream in basis size.
    • 500 sheets of 25" x 38" at 70 lbs. = basis 70
      • (63.5 cm x 203.2 cm at 31.75k, or 105.35 grams per square meter [gsm])
        • Individual sheet is 70-lb. stock, or substance 70
  • Caliper thickness--Heavy stock, measured with micrometer.

 
Major Classifications:

  • Book stock--25" x 38"  (63.5 cm x 203.2 cm)
    • From 45 to 120 lb. (20.41 to 54.43 k)
  • Writing stock--17" x 22" (43.18 cm x 55.88 cm)
    • Bond papers from 9 to 24 lb. (4 k to 10,89 k)
      • (60 to 90 gsm; 80 gsm close to 20 lb bond)
    • Ledger papers from 24 to 40 lb. (10,89 k to 18.14 k)
      • (90 to 150 gsm)
    • Manifold (onion skin) 9 lb. (4k)
  • Cover stock--20" x 26" (50.8 cm x 66 cm)
    • 50 and 80 lb. (22.68 k to 36.29 k )
      •  135.5 to 218.22 gsm)
    • Heavier is measured in caliper thickness.
  • International conversions for equivalent weights at http://www.paper-paper.com/weight.html.


    Singapore conventions:
  • Thin paper, 70-110 gsm (writing stock)
  • Thick paper, 120-160 gsm (writing to cover stock)
  • Super thick, 170-260 gsm (cover to caliper thickness)
  • A5 128 gsm art paper (book stock, coated, glossy)
  • A5 157 gsm art paper (cover stock, coated, glossy)
  • A4 and A3, 128 gsm art paper (book stock, coated, glossy)
  • A4 and A3, 157 gsm art paper (cover stock, coated, glossy)

 

Book Stocks

  • Antique finish--Similar to early printing.
    • Machine finished.
    • Eggshell Antique--Rough
      • Finished with special felts
    • Text--High grade antique.
      • Quality books, brochures
    • Vellum finish--Smoothest grade of antique.
      • Paper vellum--Made from high quality rags for fine book editions and documents.
      • Japan--Mulberry bark imitating classic vellum.
  • Offset Stock--Smooth, uncoated book stock.
    • Generally with a text or vellum finish.
    • Sized on both sides to prevent curling.
  • English finish (EF)--Nonglare, slightly roughened surface.
    • Further development of machine finishing.
    • Calendered or may be supercalendered.
  • Coated stock (art paper)
    • Ranges from enamel (super glossy) to dull (smooth, but without gloss).
    • Matte-coated paper reproduces halftones well due to nonglare surface.

 Writing Stocks

  • Flat stock, bond stock, business paper, ledger stock, onion skin, carbonless paper.

 Cover Stocks

  • Heavier, stronger, easier folding, wider variety of colors.
  • Finishes: antique, coated, embossed, metallic laid or woven (impressed with pattern of the wire and/or dandy roll.)
    • Pebble or ripple--surface pattern applied by rollers

 Other paper stocks

  • Bristol bond--Heavy, stiff printing paper
    • Postcards, display cards, brochures.
    • Plain bristol, index bristol, coated bristol.
  • Parchment paper--Waterproofed, extremely high grade of bond paper.
  • India or Bible paper--Thin, delicate, made of vegetable fiber; used for engravings.
  • Safety paper
  • Duplex paper

 Selecting paper

  • From printer or from paper house.
  • Cost of paper has pronounced effect on the total cost of job.
  • Consider:
    • Proposed use--compatible with printing process & inks used.
    • Strength, durability, foldability, permanence , and physical situations.
    • Quality, surface and finish
    • Weight, opacity.
    • Size
      • Match with press capacity and manner of impositions.
    • Color
    • Grain.

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